
The Burris Blog
Water Heater Repair and Replacement: A Complete Guide
April 7, 2025
Your water heater is one of the hardest working appliances in your home. It runs every single day, heating water for showers, dishwashing, laundry, and hand washing. Most people never think about it until it stops working, and then it is an emergency. After decades of installing, repairing, and replacing water heaters across Chicago's South Side, I want to give you the knowledge to make smart decisions about this critical system.
Types of Water Heaters
The two main types for residential use are tank water heaters and tankless (on demand) water heaters.
Tank water heaters are what most Chicago homes have. They store 40 to 80 gallons of hot water in an insulated tank, keeping it heated and ready for use at all times. They are reliable, relatively affordable, and well understood by every plumber. The downside is that they use energy to keep water hot 24 hours a day, even when you are asleep or at work.
Tankless water heaters heat water on demand as it flows through the unit. They do not store hot water, so they never run out. They use less energy because they only heat water when you need it. The downsides are higher upfront cost, more complex installation (especially in older Chicago homes that may need gas line and venting upgrades), and sometimes limited flow rate if you are running multiple hot water fixtures simultaneously.
For most Chicago homes, especially older ones, I recommend a high quality tank water heater. They are proven, affordable, and straightforward to install and service. Tankless units make sense for some situations, and I will discuss that honestly if you are interested.
How Long Water Heaters Last
A standard tank water heater lasts 8 to 12 years with proper maintenance. Some last longer, some do not make it to 8. It depends on the quality of the unit, the quality of the installation, your water quality (Chicago's water is relatively hard, which causes mineral buildup), and whether you have maintained it.
Tankless water heaters last 15 to 20 years with proper maintenance. Their higher lifespan partly offsets their higher upfront cost.
Signs Your Water Heater Needs Repair
Water that is not as hot as it used to be. This could be a failing heating element (electric), a malfunctioning gas valve or thermocouple (gas), or sediment buildup in the tank reducing efficiency. Most of these are repairable.
Rusty or discolored hot water. If only your hot water is rusty but your cold water is clear, the inside of your water heater tank is corroding. This is sometimes repairable if the anode rod has simply failed and the tank is still sound. But it can also mean the tank itself is rusting through, which means replacement.
Rumbling or popping noises from the tank. This is caused by sediment buildup on the bottom of the tank, where the burner heats the water. The sediment traps water beneath it, and that water boils and pops. A professional flush can often resolve this, but in severe cases the sediment has hardened and cannot be removed.
Leaking from the pressure relief valve. The T&P (temperature and pressure) relief valve is a safety device that releases water when pressure or temperature inside the tank gets too high. Occasional drips can mean the valve itself needs replacement (an inexpensive repair). Frequent or continuous release means the system has a pressure or temperature problem that needs professional diagnosis.
Signs You Need Replacement
Leaking from the bottom of the tank. Once the tank itself starts leaking, it cannot be repaired. The tank has corroded through and will only get worse. Replace it before it ruptures and floods your basement.
Age over 10 years combined with declining performance. If your water heater is over a decade old and giving you problems, replacement is usually more cost effective than repeated repairs.
Visible rust on the tank body or significant corrosion on the connections.
Maintenance That Extends Water Heater Life
Flush the tank annually. Sediment builds up at the bottom of every tank water heater. Flushing it removes the sediment and improves efficiency and lifespan. This is something you can do yourself (attach a hose to the drain valve at the bottom and run it until the water runs clear) or have us do during a service visit.
Check and replace the anode rod every 3 to 5 years. The anode rod is a sacrificial metal rod inside the tank that attracts corrosive elements in the water. It corrodes instead of the tank walls. Once it is used up, the tank starts corroding. Replacing the anode rod is one of the most effective things you can do to extend your water heater's life. Most homeowners do not know this part exists, which is why so many water heaters fail prematurely.
Check the temperature setting. Your water heater should be set to 120 degrees Fahrenheit. This provides adequate hot water for household use while reducing energy consumption and minimizing the risk of scalding. Many water heaters are shipped set to 140 degrees, which is unnecessarily high.
Installation Matters
A water heater is only as good as its installation. Improper installation can void the warranty, create safety hazards, reduce efficiency, and shorten the unit's lifespan. This is not a DIY project. Gas water heaters require proper venting to prevent carbon monoxide buildup. Connections need to meet code. The T&P relief valve discharge pipe needs to be routed correctly. The unit needs to be sized correctly for your household.
When Burris and Sons installs a water heater, we handle everything: removal of the old unit, proper sizing of the new one, code compliant installation, testing, and cleanup. We install all major brands and can usually complete a replacement in a single visit.
Call us at 773-375-4123 for water heater repair or replacement. We serve all of Chicago's South Side neighborhoods and provide 24/7 emergency service.


